Alto-Shaam QC-40 User Manual Page 8

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Even though the fan LEDs are illuminated on the relay board, the
terminator must be satisfied before the fans will operate.
NOTE: IF THE EVAPORATOR COIL 1 OR EVAPORATOR COIL 2 RTD
SENSOR IS DISCONNECTED OR DEFECTIVE, THE FAN LEDS
OR THE EVAPORATOR FANS WILL NOT BE ENERGIZED. THE
RTD CONNECTIONS ARE LOCATED, IN THE LOWER RIGHT
CORNER OF THE CPU BOARD AT THE J6 PLUG (
FIGURE 14).
The defrost heaters are powered by the
relay board, through the J3 and J4 plugs on
the upper middle of the relay board (
Figure
15). L
2
is continuously supplied to the
defrost heaters and L
1
is switched by the "ice
cube" relays with protection by the 4A fuses
or 6.3A fuses in the model QC-40 (F7-F12).
L
2
goes to the defrost terminator, located on
a plate above the evaporator, and which
closes at 30 degrees F (-1 degree C) and
opens at 60 degrees F (16 degrees C). The
evaporator fan(s), solenoid(s) or
compressor(s) are not energized when the
unit is in either one of the defrost modes.
NOTE: IF THERE IS NO POWER THROUGH ANY OF THE RELAYS, INITIALLY ENSURE THE RELAY PINS
AND SOCKETS ARE CLEAN AND PROPERLY SEATED. THERE IS A RETAINING STRAP ACROSS
THE TOP OF THE RELAY TO KEEP IT FROM VIBRATING LOOSE IN THE SOCKET. TO TEST THE
RELAY COIL, USE A MULTI-METER SET TO THE OHMS SCALE. TEST ACROSS THE 2 VERTICAL
PINS. THE RESISTANCE READING SHOULD BE APPROXIMATELY 150 OHMS RESISTANCE.
The Manual Defrost time is factory pre-set for 20 minutes. When the unit is in the Manual Defrost mode, the
control will time down and the heater(s) will be activated until the defrost
terminator senses 60 degrees F (16 degrees C). At that time, the defrost
heater(s) will be de-energized and the control will finish timing down to zero.
The Control Display will read "Defrost Finished." Push the D key to return
to the Main Menu screen. In the Automatic Defrost mode the unit will go
into defrost whenever the evaporator fans are running for at least a 6-hour
cumulative period of time, the unit has been in the hold mode for at least 15
minutes, and the internal cavity temperature is not above 35 degrees F (1,7
degrees Celsius. When in the Automatic Defrost mode, the unit will go into
defrost, after the above conditions are met until the defrost terminators reach
60 degrees F (16 degrees C). At that time the Control Display will read
"Defrost Finished" and the unit will continue in the hold cycle.
The refrigerant solenoid valves are powered by the relay board through the
J5 plug which is located on the upper right corner of the relay board (
Figure
16). L
2
is continuously supplied to the solenoid coil and L
1
is switched by the
solid state relays on the relay board, with protection by the 300MA fuses (F13-
F14). If there is 208/240VAC supplied to the solenoid coils and the solenoid
valve is not opening, the coil may be defective. To check for a defective coil,
disconnect the leads to the coil. Using a multimeter set to the OMHs scale,
measure between the 2 terminals. There should be 780 OHMs resistance.
NOTE: DO NOT APPLY POWER TO A COIL THAT IS NOT MOUNTED
TO THE SOLENOID VALVE. THIS ACTION WILL CAUSE THE
COIL TO MELT.
Figure 14
4A
DEFROST
HEATER
FUSES
OR
6-3A
FUSES
FOR
QC-40
MODEL
DEFROST
HEATER
RELAYS
L
2
IS ALWAYS
ENERGIZED. L
1
IS SUPPLIED BY
THE SOLID STATE
RELAYS TO
PROPER FAN
DEPENDING ON
MODEL NUMBER.
L
2
L
2
L
1
L
1
Figure 15
COIL 1
RTD SENSOR
LEADS
COIL 2
RTD SENSOR
LEADS
Figure 16
300MA
FUSES
SOLID STATE
RELAYS
L
2
IS ALWAYS
ENERGIZED. L
1
IS
SUPPLIED BY THE
SOLID STATE
RELAY TO THE
PROPER SOLENOID.
L
2
RIGHT
L
2
LEFT
L
1
7.
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